The piece is 1.2mm aluminum and what I used for the cutting is a Dremel Moto-Saw as you can see from the pictures. It's like a mini portable scroll saw, very handy and really good for the price.
I drilled small holes in the panel first so that I can begin the cutting with the scroll saw.
Bit of a learning curve with this but once you get the hang of it, it's pretty easy. And it cut through this aluminum panel with no effort at all.
As you can see, the vinyl is my guide.
Here all the cutting was done and it was time for the filing to make it nice, smooth and even
I cut the corners same shape as the windows, gave it a scuff everywhere and it was done.
The whole thing took me about 3 hours to do. Now to get it sprayed!
I think it came out looking awesome and was surprised how easy it was to cut it once I got the hang of the scroll saw.
The Dremel Moto-Saw will definitely come in handy from now on, I wonder how it will do on some steel or thicker panels.
Let me know what you guys think?
Cheers,
Alex
Wow, great precision in that tool, thought you needed some more advanced machines, what's the thickness of the alu?
Nizr wrote: Wow, great precision in that tool, thought you needed some more advanced machines, what's the thickness of the alu?
GJ!
Thanks, yea it's pretty good. The aluminum is 1.2mm thick, not sure how it would handle thicker material. Probably with some ticker acrylic it would be fine
rewarder wrote: These saws are great! Used to do a lot of wood cutting with similar saws
Yea they are really good, can't wait to try some acrylic on it
Quote:
Nizr wrote: Might be able to handle 2nm then! God damn it, I need to move to a house, with a work shop :p
Yea will probably be fine with 2mm too, even thicker maybe. Not sure if you'll have the same precision on cutting shapes with it on thicker and harder material. Not sure how it would handle some steel sheet like most side panels are made from. Keen to try it though
Here's the new EK stuff I received. Nickel plated mounting bracket and a new clear Supremacy EVO top, part of the upgrade kit. Also new RAM modules to replace the ones that were powder coated before.
Made some decal stickers for the RAM modules to go with the toxic theme
Pretty nice looking little combo!
Starting to get components back in the case. Still waiting on fittings, tubing and cables to arrive.